Manufacturing on Demand for the Medical Industry
Launch faster, reduce risk, and scale with confidence. KaiSpeed provides engineer-led, on-demand manufacturing for medical prototypes, bridge builds, and production parts—combining CNC machining, Swiss turning, sheet-metal, coordinated finishing, and more.
Why Choose KaiSpeed
High-Quality Parts
Our medical machining delivers parts that meet print and assemble cleanly. On critical features, we can hold tolerances as tight as ±0.001 in (±0.025 mm) where geometry, material, and process allow—validated by calibrated gauges and optional CMM reports.
Fast Lead Time
Parallel scheduling across in-house capacity and vetted partners compresses cycle time. From rapid prototypes to low-volume batches, we align fixtures, toolpaths, and finishing early to shorten lead times while keeping quality intact. Expedites available upon review.
Engineering Support
Get practical DFM: tolerance strategy, radius/relief guidance, fixturing ideas, finishing allowances, and sterilization-aware material suggestions (e.g., PEEK, PPSU, 316L, Ti-6Al-4V). We also support rapid prototyping, bridge tooling, and low-volume production to de-risk scale-up.
Compliance & Documentation
Operate under an ISO 9001:2015 quality system with FAI/IPQC/OQC plans, material/finish/heat-treat certificates, and dimensional/CMM reports on request. We can align documentation to your ISO 13485/FDA/CE pathway (e.g., traceability, AQL/SPC evidence).
Manufacturing Services
KaiSpeed provides end-to-end capability for medical prototypes, bridge builds, and production parts. We combine self-owned facilities with a vetted partner network to deliver complex, production-grade components efficiently—under an ISO 9001:2015 quality system with traceable documentation.
CNC Machining
Milling (3/4/5-axis), turning, mill-turn, and Swiss-type turning for housings, manifolds, brackets, and micro-precision features. Practical DFM, stable fixturing, and optional CMM reports help keep critical dimensions in control.
Sheet Metal
Laser cutting, CNC bending, welding, and hardware insertion for enclosures, carts, frames, and sub-assemblies—optimized for cleanliness, rigidity, and consistent fit-up.
Injection Molding
Rapid/bridge tooling through to production tooling with qualified partners. Resin selection support (incl. medical-appropriate grades), DFM for draft/radii/gates, and coordinated QC for repeatability.
3D Printing
Fast, versatile builds for concept models, fixtures, and complex geometries. Suitable for design validation and jig/fixture development; multiple processes/materials available.
Vacuum Casting
Urethane casting from silicone molds for cosmetic, molded-like housings or low-volume end-use parts. Excellent for short runs that demand consistent surface quality.
Die Casting
High-volume aluminum/zinc components with good repeatability and cost efficiency. Post-machining and finishing available to meet sealing and assembly requirements.
Extrusion
Cost-effective uniform profiles in aluminum or plastics, followed by precision secondary machining, finishing (e.g., anodizing), and cut-to-length kitting.
Materials & Surface Finishes for Medical
Materials
We provide a wide range of materials, including metals, plastics, and composites.
Surface Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Applications & Typical Parts
Medical and healthcare programs span non-contact fixtures to patient-adjacent components. We support R&D prototypes, verification builds, and production parts under your quality plan.
Surgical instruments & handles
Micro-precision shafts, pins, sleeves
Pump/valve bodies & fluidic manifolds
Microfluidic devices & fittings
Sensor mounts & optics brackets
Imaging components (X-ray/MRI* housings)
Enclosures & frames, medical carts
Dental tools & prosthetic jigs
Ultrasound housings & accessories
Drug-delivery device components
Diagnostic & monitoring equipment parts
UV-sanitization components
*Non-magnetic/low-magnetic material options on request for MRI-adjacent hardware.
Specialist Industries
FAQs about Medical Manufacturing
Titanium (Grade 2/Grade 5), Stainless (316L/304/17-4PH*), Aluminum (6061/7075), and polymers like PEEK, PPSU, PC, PA, PMMA, PTFE, PEI/Ultem. 17-4PH suitability depends on application.
It enables complex, organic geometries with fewer setups—better accuracy, surface quality, and efficiency for housings, ergonomic handles, and fluidic paths.
We operate to ISO 9001:2015. Upon request, we can align documentation to your FDA/CE pathway (e.g., FAI, traceability, validation evidence). Regulatory responsibility remains with your medical device manufacturer of record.
Yes. CNC offers precision, repeatability, and rapid changeovers. We reduce cost through DFM (tolerance strategy, toolpath/fixturing, finish allowances) and batch planning.
For small-diameter, long L/D and micro-features where support from a guide bushing improves stability, surface finish, and tolerance—common in pins, nozzles, and micro-screws.